Farmaceutické detektory kovov
Farmaceutické detektory kovov navrhnuté na detekciu všetkých typov kovových kontaminantov vrátane železných, neželezných a dokonca aj ťažko detekovateľných nemagnetických nehrdzavejúcich ocelí.
 |
Tablex-PRO systems are highly sensitive, reliable metal detection solutions for the inspection of tablets and capsules. |
Download the full case study:
Rottendorf Pharma GmbH is an international pharmaceutical manufacturer that specialises in contract manufacturing. As a specialist manufacturer of tablets and capsules Rottendorf provides its customers with a range of services, from the development and manufacture of the product, to its packaging and distribution; taking responsibility for the entire process across the complete supply chain.
Rottendorf uses GMP and FDA-compliant systems and advanced technologies such as reliable metal detection systems from METTLER TOLEDO to achieve this. Tablex-PRO systems are highly sensitive, reliable metal detection solutions for the inspection of tablets and capsules. The Tablex-PRO was developed to meet the special requirements of pharmaceutical production.
Each tablet produced is inspected for metal contamination before packaging. The Tablex-PRO is capable of detecting ferrous, non-ferrous and stainless steel contaminants as small as 0.3mm, and automatically removing contaminated products from the production process.
"The Tablex-PRO not only improves the quality of our products, it also reduces production costs thanks to its accurate rejection process and quick setup," explains Michael Barton, Head of Tablets and Coating at Rottendorf Pharma.
The Tablex-PRO can be set up quickly for each new batch, maximising valuable production time. The quick setup time is especially important for a subcontractor like Rottendorf Pharma, which produces up to 90 different products in a week.
Typically up to three batch changeovers are performed in one production day at Rottendorf Pharma. At peak times, the contract producer can make up to 400,000 tablets per hour. False rejects or unnecessary downtime can greatly impact the efficiency of production processes, especially for a subcontractor like Rottendorf Pharma.
The Tablex-PRO continually analyses the performance of its most important components and identifies any negative trends. Full colour histograms are utilised to give an early warning of any changes in detector sensitivity, allowing the operator time to plan for corrective maintenance to be completed.
All recorded metal detection data is collected and can be accessed via an integral Ethernet adapter, enabling connection to the company's factory management system. Data can also be accessed manually via a USB interface for documentation purposes. All recorded data and processes, including electronic signatures are captured and stored for quality management. Thanks to the documentation and data recording functions, the Tablex-PRO helps Rottendorf Pharma meet its quality requirements in order to comply with GMP and FDA regulations.
Related Case Studies
Tri technológie – optická kontrola, detekcia kovov a kontrolné váženie – sú rozumne skombinované.
Aby spoločnosť Heinrichsthaler udržala krok s konkurenciou, neustále optimalizuje efektivitu svojich výrobných zariadení. Systémy kontrolných váh a de...
Nadšenie pre zeleninu: Bonduelle Deutschland GmbH je pobočkou francúzskej skupiny Bonduelle, pričom je lídrom na európskom trhu v oblasti spracovávani...
Spoločnosť Kuchenmeister sa už 20 rokov spolieha na zariadenia na kontrolu kvality výrobkov od spoločnosti METTLER TOLEDO pri kontrole svojich aplikác...
Metal Detection Soluntions
Detektory kovov pri gravitačnom poklese
Naše detektory kovov pri gravitačnom poklese ponúkajú vysoko citlivú detekciu z aplikácií pri voľnom páde pre všetky typy kovovej kontaminácie.
Detektory kovov s hrdlom
Naše vertikálne detektory kovov s hrdlom VFFS kontrolujú voľne padajúce výrobky na výrobnej linke v používateľsky prívetivom plnofarebnom rozhraní obsluhy s dotykovou obrazovkou.
Detektory kovov pre potrubia
Naše potrubné detektory kovov kontrolujú rôzne čerpané produkty, napríklad vákuovo balené mäso, kvapaliny, pasty a aplikácie na kontrolu spracovania kaše.
Systémy na detekciu kovov v dopravníkoch a tuneloch
Každý dopravníkový systém detektora kovov je vybavený rozšírenými možnosťami náležitej starostlivosti, ktoré ďalej zlepšujú kontrolu a riadenie a poskytujú zvýšenú úroveň funkčnosti pri poruche.
Testovacie vzorky na kontrolu liečiv a potravín
Naše testovacie vzorky, ktoré podporujú priebežné overovanie výkonu zariadení, pomáhajú vášmu podniku spĺňať medzinárodné normy potravinovej bezpečnosti a etické kódexy maloobchodných predajcov.
Detektor kovov Profile Advantage
Safeline's most advanced food metal detector, which delivers up to 50 percent improved sensitivity when inspecting wet, hot, chilled, cooling, or metal film-packed products.
Metal Detector M31R
Next generation industrial metal detector delivers high sensitivity with ease of use to deliver affordable quality control. Suitable for dry or wet product inspection.
Metal Detector M33R
Next generation industrial metal detector offers a step-change in performance and very high sensitivity. Suitable for dry or deep frozen products inspection.
Metal Detector M34R
Next generation industrial metal detector with Dual-Simultaneous Frequency (DSF) technology offering very high sensitivity. Ideal for wet or metal film-packed products inspection.
Metal Detector M33RB
Next generation industrial metal detector offers a step-change in performance and very high sensitivity. Suitable for large (25kg/50kg) bulk product inspection.
Rectangular Profile Metal Detector
Safeline's most advanced food metal detector with ultra-high tuned frequency technology. Delivers industry leading sensitivity when inspecting dry and deep-frozen products.
RB Profile Metal Detector
Safeline's most advanced food metal detector with ultra-high tuned frequency technology. Fully optimized for inspecting large and bulk conveyorized products.
Profile Compact Metal Detector
An advanced metal detection system for small, packed product applications - fully optimized for insertion in tight spaces within production lines.
Throat Profile Metal Detector
Vertical fall/gravity-fed metal detector, controlled from a full color touchscreen operator interface, for inspecting free falling products in-flight.
Super Throat Metal Detector
Vertical fall/gravity-fed metal detector with full color touchscreen operator interface, optimized to deliver maximum sensitivity for inspecting free falling products in-flight.
Gravity Fall Profile Metal Detector
Gravity fall metal detector with full-colour touchscreen control, optimized to deliver maximum sensitivity for inspecting free falling powders and granular products
Gravity Fall Signature Metal Detector
Gravity fall metal detector controlled from a membrane style operator interface, for the inspection of powders and granular products.
Pipeline Profile Adv. Metal Detector
Our most advanced pipeline metal detector, which delivers up to 50 percent improved sensitivity to detect smaller metal contaminants when inspecting pumped food products.
Pipeline Profile Metal Detector
Pipeline metal detector controlled from a full color touchscreen operator interface for the inspection of pumped food products.
HDS Metal Detector
Metal detector designed for meat or sausage manufacturers to inspect high viscosity liquids.
Pipeline Signature Metal Detector
Pipeline metal detector controlled from a membrane style operator interface for the inspection of pumped food products.
Tablex-Pro Metal Detector
Integrated metal detection and rejection systems controlled from a full color touchscreen operator interface, for the inspection of tablets and capsules.
Tablex 2 Metal Detector
Integrated metal detection and rejection systems controlled from a membrane style operator interface, for inspection of tablets, capsules and pharmaceutical powders
Pharma GF Pro Metal Detector
Integrated metal detection and rejection systems controlled from a full color touchscreen operator interface, for the inspection of pharmaceutical powders.
Throat Signature Metal Detector
Vertical fall/gravity-fed metal detector, controlled from a membrane style operator interface, for inspecting free falling products in-flight.
GC Series Conveyors
Industry leading, customisable conveyor system for the widest range of metal detectors. Suitable for products in normal & challenging environments.
EC Series Conveyors
Cost effective conveyor system for M30 R-Series metal detectors. Suitable for small and medium packaged product in standard production environments.